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That's the first time I've heard of a late model Taurus with you problem. Sometimes lube shops won't put the oil filter on tight enough or they don't clean the spilled oil off of the exhaust pipe. Replacing the pan gasket with low miles sounds like it was either defective or installed incorrectly in manufacturing.

My friends 2003 SVT Cobra had a rear main seal blow out at 900 miles!!!! I hate to say it, but the 2003 Cobras are problem children.
 
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