My question is has anyone here switched over to full synthetic after a significant amount of miles? Any issues?
My 2004 ran on Motorcraft semi syn until 2012 and about 60k miles. Went to full synthetic. Leaks started about 4 years / 25k miles later.
The saying here about Duratecs (of my era) is that if there isn't oil under them, there is no oil in them. In other words, the leaks are inevitable. I don't think full synthetic oil caused leaks in my case.
Two things I may have done differently though are:
1) Not to have gone with as significantly longer oil changes as I did. All oils contain seal conditioners so running oil longer may mean less conditioning (since all additives get depleted).
2) Used a high mileage oil (which I still haven't done). They have more seal conditioners. Instead, I just got full synthetic on sale, sometimes for free after rebate.
Oddly enough, I used semi synthetic once more after switching to full synthetic and that was the first time I got leaks. I distinctly remember that oil being very black and appearing quite worn when I changed it at 5000 miles and the engine not feeling as good with semi synthetic as it did with full synthetic even when run to 8000 miles.
The two oils that seemed to do best in the Duratec (from the point of view of hardly any drop in level, less leaks and engine feel) were Valvoline full synthetic and Shell Gas Truck, both 5w30. If I were to buy an oil at full price for the next oil change, I would probably go with Valvoline high mileage full synthetic.