Generation 3 - 3.4L SHO "Super High Output" Specifications
From Taurus Car Club Maintenance and Modification Wiki
3.4L SHO
GENERAL SPECIFICATIONS Displacement · 3.4L (207 CID) Number of Cylinders · 8 Bore and Stroke · 82.4 x 79.5 (3.25 x 3.13 inch) Firing Order · 1-5-4-2-6-3-7-8 Oil Pressure (Hot 1500 RPM) · 138-310 kPa (20-45 psi)
CYLINDER HEAD AND VALVE TRAIN Combustion Chamber Volume · 39.4 ±0.7 cc (2.4 ± 0.04 inch)
Valve Seats · Width-Intake · 1.0-1.4 mm (0.039-0.055 inch)
· Width-Exhaust · 1.0-1.4 mm (0.039-0.055 inch)
· Angle · 45 degrees
· Width Limit · 1.5 mm (0.08 inch)
Valve Arrangements (Front-to-Rear)a · LH Intake · S-P-S-P-S-P-S-P
· LH Exhaust · E-E-E-E-E-E-E-E
· RH Intake · P-S-P-S-P-S-P-S
· RH Exhaust · E-E-E-E-E-E-E-E
Valve Stem to Guide Clearance · Intake · 0.025-0.058 mm (0.0010-0.0023 inch)
· Exhaust · 0.030-0.063 mm (0.0012-0.0025 inch)
Valve Head Diameter (Gauge) · Intake · 32 mm (1.26 inch)
· Exhaust · 27 mm (1.06 inch)
· Margin Thickness Limit · 0.5 mm (0.02 inch)
Valve Face Runout Limit · 0.05 mm (0.001 inch)
Valve Face Angle · 45.5 degrees
Valve Stem Diameter (Std) · Intake · 5.960-5.975 mm (0.2346-0.2352 inch)
· Exhaust · 5.955-5.970 mm (0.2344-0.2350 inch)
Valve Springs Maximum Compression Pressure (N @ Spec. Length) · Intake · 396.0 N @ 25.5 mm (89.0 lbs @ 1.0 inch)
· Exhaust · 396.0 N @ 25.5 mm (89.0 lbs @ 1.0 inch)
Free Length (Approximate) · Intake · 43.93 mm (1.73 inch)
· Exhaust · 43.93 mm (1.73 inch)
Installed Pressure (N @ Spec. Length) · Intake · 177.0 N @ 34.5 mm (39.8 lbs @ 1.36 inch)
· Exhaust · 177.0 N @ 34.5 mm (39.8 lbs @ 1.36 inch)
Service Limit · 10% Pressure Loss @ Specified Height
CAMSHAFT Lobe Lift · Intake · 8.2 mm (0.323 inch)
· Exhaust · 8.6 mm (0.335 inch)
Lobe Height · Intake · 43.96-44.16 mm (1.7307-1.7386 inch)
· Limit · 43.95 mm (1.7303 inch)
· Exhaust · 44.314-44.514 mm (1.7446-1.7526 inch)
· Limit · 44.304 mm (1.7443 inch)
End Play · Standard · 0.10-0.24 mm (0.0039-0.0094 inch)
Journal to Bearing Clearance · Front · 0.025-0.066 mm (0.0010-0.0026 inch)
· Others · 0.021-0.026 mm (0.0008-0.0024 inch)
Journal Diameter · Front · 30.459-30.475 mm (1.1992-1.1998 inch)
· Others · 24.959-24.975 mm (0.9826-0.9833 inch)
CYLINDER BLOCK Head Gasket Surface · a
Head Gasket Surface Finish · a
Main Bearing Bore Diameter · 68.000-68.019 mm (2.677-2.678 inch)
Cylinder Bore · Diameter · b
· Surface Finish (RMS) · 0.2-0.6 microns
· Out-of-Round Limit · 0.015 mm (.0005 inch)
· Out-of-Round Service Limit · 0.020 mm (.0007 inch)
· Taper Service Limit · 0.006 mm (.0002 inch)
CRANKSHAFT Main Bearing Journal Diameter · 62.976-63.000 mm (2.4794-2.4803 (inch)
· Out of Round Limit · 0.02 mm (0.0008 inch)
· Total Taper Limit · 0.02 mm (0.0008 inch)
· Journal Runout Limit · 0.06 mm (0.0024 inch)
Connecting Rod Journal Diameter · 49.976-50.000 mm (1.9675-1.9685 inch)
· Out of Round Limit · 0.02 mm (0.0008 inch)
· Total Taper Limit · 0.02 mm (0.0008 inch)
Crankshaft Free End Play · 0.061-0.261 mm (.0024-.0103 inch)
Connecting Rod Bearings · Clearance to Crankshaft—Desired · 0.023-0.059 mm (0.0009-0.0023 inch)
· Clearance to Crankshaft—Allowable · 0.08 mm (0.0031 inch)
· Bearing Wall Thickness (Std)c · 1.503 mm (.059 inch)
Main Bearings · Clearance to Crankshaft—Desired · 0.010-0.031 mm (0.0004-0.0012 inch)
· Clearance to Crankshaft—Allowable · 0.06 mm (0.0024 inch)
· Bearing Wall Thickness—Grade 1 · 2.491-2.495 mm (0.0981-0.0982 inch)
· Bearing Wall Thickness—Grade 2d · 2.494-2.498 mm (0.0982-0.0983 inch)
· Bearing Wall Thickness—Grade 3 · 2.497-2.501 mm (0.0983-0.0984 inch)
· Bearing Wall Thickness—Grade 4 · 2.500-2.504 mm (0.0984-0.0986 inch)
· Bearing Wall Thickness—Grade 5 · 2.503-2.507 mm (0.985-0.0987 inch)
· Bearing Wall Thickness—Grade 6 · 2.506-2.510 mm (0.0987-0.0988 inch)
· Thrust Bearing Thickness · 2.207-2.257 mm (0.0869-0.0889 inch)
CONNECTING ROD Piston Pin Bore Diameter · 21.017-21.031 mm (0.8274-0.8280 inch)
Crankshaft Bearing Bore Diameter · 53.015-53.035 mm (2.0872-2.0880 inch)
Length (Center to Center) · 138.06-138.14 mm (5.435-5.4386 inch)
Side Clearance (Assembled to Crank) · Standard · 0.15-0.30 mm (0.006-0.012 inch)
· Service Limit · 0.35 mm Max (0.0137 inch)
PISTONS Diameter d · Coded Grade 3 (Brown) · 82.390-82.400 mm (3.2437-3.2441 inch)
· Coded Grade 2 (None) · 82.380-82.390 mm (3.2433-3.2437 inch)
· Coded Grade 1 (Green) · 82.370-82.380 mm (3.2429-3.2433 inch)
Piston to Bore Clearance · 0.020-0.040 mm (0.0008-0.0016 inch)
· Service Limit · 0.070 mm Max (0.0028 inch)
Ring Groove Width · Compression (Top) · 1.23-1.25 mm (0.0484-0.0492 inch)
· Compression (Bottom) · 1.52-1.54 mm (0.0598-0.0606 inch)
· Oil Ring · 3.01-3.03 mm (0.1185-0.1193 inch)
Piston Pin · Length · 55.05-55.47 mm (2.167-2.184 inch)
· Diameter · 21.011-21.013 mm (0.8272-0.8273 inch)
Pin to Piston Clearance · -0.006 to +0.002 mm (-0.00024 to +0.00008 inch)
Pin to Rod Clearance · Standard · 0.004-0.020 mm (0.00016-0.00079 inch)
Side Clearance · Compression (Top) · 0.045-0.08 mm (0.0018-0.0031 inch)
· Compression (Bottom) · 0.03-0.07 mm (0.0012-0.0028 inch)
· Oil Ring · 0.06-0.15 mm (0.0024-0.0059 inch)
Piston Ring Gap · Compression (Top)—Gauge Diameter · 0.20-0.35 mm (0.0079-0.0138 inch)
· Compression (Bottom)—Gauge Diameter · 0.20-0.35 mm (0.0079-0.0138 inch)
· Oil Ring (Steel Rail)—Gauge Diameter · 0.20-0.70 mm (0.0079-0.0276 inch)
Ring Width · Compression (Top) · 1.17-1.185 mm (0.0481-0.0467 inch)
· Compression (Bottom) · 0.20-0.35 mm (0.0079-0.0138 inch)
LUBRICATION SYSTEM Oil Pump · Relief Valve Spring Tension (Force per Length) · 9.19 N per mm (52.5 Lb per In)
· Relief Valve to Bore Clearance · 0.052-0.088 mm (0.0020-0.0035 inch)
· Outer and Inner Rotor Tip Clearance · 0.06-0-0.24 mm (0.0024-0.0094 inch)
· Rotor to Housing Side Clearance · 0.03-0.09 mm (0.0012-0.0035 inch)
· Outer Rotor to Housing Radial Clearance · 0.10-0.175 mm (0.0039-0.0069 inch)
· Inner Rotor Shaft to Housing Clearance · 0.03-0.095 mm (0.0012-0.0037 inch)
Oil Capacity e · 6.35 Liters 6.7 Quarts
a P = Primary, S = Secondary, E = Exhaust
b Cylinder Bore Diameter
Grade 1: 82.4-82.410 mm (3.2441-3.2445 inch)
Grade 2: 82.410-82.420 mm (3.2445-3.2449 inch)
Grade 3: 82.420-82.430 mm (3.2449-3.2453 inch)
c 0.250 mm Undersize—Add 0.125 mm to standard or grade 2 thickness.
d Measured at perpendicular to, and 12.6 mm below piston pin hole center prior to coating.
e With filter change.

